Time Lapse of You Ji VTL1600ATC+C installation at Koso Kent Introl.

In the ever-evolving landscape of industrial machinery, the transition from traditional equipment to more advanced, technologically equipped tools is a testament to a company’s commitment to innovation and efficiency. Koso Kent Introl recently embarked on such a transition by replacing an old Dorries Scharmann vertical lathe with the state-of-the-art You Ji VTL1600ATC+C vertical lathe. This strategic move not only marks a significant upgrade in their machining capabilities but also highlights the Kent Introls shift towards more sophisticated and versatile equipment.

The Dorries Scharmann, a once-iconic piece of machinery, had served its purpose well but was increasingly falling short of the modern industry’s demanding precision and efficiency standards. Recognizing these evolving needs, Neil Dracup at Kent Introl initiated a comprehensive search for a replacement, ultimately selecting the You Ji VTL1600ATC+C for its unparalleled performance, advanced features, and adaptability to machining requirements.

Phasing Out the Old Dorries Scharmann vertical borer.

The process of replacing the old Dorries Scharmann vertical lathe with the new You Ji VTL1600ATC+C began with a strategic phasing-out plan. This step was crucial to ensure minimal disruption to ongoing operations. The plan included:

• Assessment of Current Operations: Understanding the current workload and scheduling to find the optimal time for equipment replacement.
• Maintenance and Preparations: Ensuring the old lathe was in good condition until its replacement, to avoid any unexpected downtime.
• Logistical Planning: Coordinating the removal of the old lathe, which involved logistical challenges such as space management, safety protocols, and disposal or resale of the old machine.

 

Installation of You Ji VTL1600ATC+C

The installation of the You Ji VTL1600ATC+C was a meticulous process, overseen by a team of experts from TDT Machine Tools. This process involved several key steps:

• Site Preparation: Before the arrival of the new lathe, the site was prepared. This included modifying the existing pit foundation rather than completley digging the old one out and starting from scratch, ensuring electrical and mechanical compatibilities, and preparing the workspace area.
• Delivery and Assembly: The new lathe was delivered on seven lorries. The assembly was a complex process requiring precision and expertise, involving specialists from TDT.
• Calibration and Testing: Once assembled, the lathe underwent extensive geometric testing and verification to ensure it met all operational standards. This step was crucial to guarantee the accuracy and efficiency of the machine to Kent Introls high standards.

Training and Adaptation

A critical aspect of implementing the new You Ji VTL1600ATC+C was training the operators. This training ensured that the staff were fully capable of operating the new machine with its advanced features and controls.

• Operator Training: The operators underwent comprehensive training sessions, which included both theoretical and practical aspects. You Ji’s specialists often conducted these sessions to ensure a deep understanding of the machine’s capabilities.
• Safety Protocols: Training also emphasized new safety protocols associated with the new lathe. It was essential to familiarize the operators with safety features and emergency procedures.
• Adaptation Period: After the initial training, an adaptation period was allowed, where operators gradually became accustomed to the new machine and having more in-depth questions for the applications engineer.

Technical Support and Ongoing Maintenance

To ensure the longevity and optimal performance of the You Ji VTL1600ATC+C, a robust support and maintenance plan was put in place.

• Technical Support: TDT Machine Tools ensure continuous technical support from TDT and You Ji, which include regular check-ups and immediate assistance in case of any issues.
• Maintenance Schedule: A regular maintenance schedule was established to prevent any unexpected breakdowns and to keep the machine running at peak efficiency.

 

Conclusion of Implementation and Installation

The implementation and installation of the You Ji VTL1600ATC+C vertical lathe were a testament to TDT Machine Tools’ commitment to technological advancement and operational efficiency. This process, while complex and demanding, set a new standard in their machining capabilities, positioning them at the forefront of modern industrial machinery operations. The meticulous approach to phasing out the old equipment, installing the new lathe, training staff, and establishing ongoing support and maintenance illustrates a well-planned and executed transition in industrial machinery upgrade.